采矿与安全工程学报 ›› 2015, Vol. 32 ›› Issue (5): 753-759.

• 论文 • 上一篇    下一篇

巷道底板预应力锚索注浆封孔机理及新型封孔装置设计

  

  1. 1.河南理工大学能源科学与工程学院,河南 焦作 454000; 2.煤炭安全生产河南省协同创新中心,河南 焦作 454000
  • 收稿日期:2015-02-09 出版日期:2015-09-15 发布日期:2019-09-02
  • 作者简介:刘少伟(1977—),男,辽宁省锦州市人,工学博士,副教授,博士生导师,从事矿山压力与岩层控制方面的研究。
  • 基金资助:

    国家自然科学基金面上项目(51274087);国家自然科学基金项目(51104055)

Sealing mechanism of the grouting bolt hole with pre-tensioned cable and design of a new sealing device in the roadway floor

  • Received:2015-02-09 Online:2015-09-15 Published:2019-09-02

摘要: 随着煤矿开采深度的增加,巷道底鼓成为影响煤矿安全生产和经济效益的主要因素,巷道底板预应力锚索注浆是治理底鼓的有效措施。巷道底板预应力锚索注浆技术由于缺乏专用、行之有效的注浆封孔装置,导致施工工艺复杂、效率低、封孔效果差等问题。本文通过分析预应力锚索注浆封孔机理,采用K-ε二维湍流模型,得出了不同封孔长度及封孔缝隙宽度时浆液的流场分布规律,分析了浆液在缝隙中的流速与压力变化特征,确定了较合理的封孔长度与缝隙宽度参数值。利用流体理论计算得出了浆液在缝隙中的损失,得出了封孔长度与缝隙宽度的最优组合,为封孔装置结构尺寸设计及囊袋内封孔材料的配比要求提供了理论依据。结合研究成果,设计得出了新型预应力锚索注浆封孔装置。

关键词: 底板锚索, 封孔机理, 封孔长度, 缝隙宽度, 新型封孔装置

Abstract: As the mining depth increases, the floor heaves has become the main factor which influences the safety production and economic interest of the mine, and the pre-tensioned cable bolt with grouting is an effective way to deal with the floor heave. Because of the lack of professional and effective grouting sealing devices, the procedure of grouting with pre-tensioned cable bolt has become complicated, ineffective and unqualified. The sealing mechanism of the grouting hole with pre-tensioned cable bolt has been analyzed in this paper. The K-ε two-dimensional turbulence model has been adopted to conclude the flow field distribution principle of slurry under different sizes of sealing length and sealing annulus. It has analysed the flow velocity and pressure variation characteristics of slurry in the sealing annulus. Then the relatively reasonable sealing length and sealing annulus have been determined. Fluid theory has been used to calculate the slurry loss and to find out the optimum size of sealing length and sealing annulus, which has provided theoretical basis for the structure size design of the sealing device and the proportioning of sealing materials in the slurry pocket. Using the research result, it has developed a new sealing device for the grouting bolt hole with pre-tensioned cable.

Key words: floor cable, sealing mechanism, sealing length, size of sealing annulus, new-type sealing device